Design & Development Engineering of Full-Brim, Safety Helmet
Problem Statement
HexArmor, a manufacturer of high-performance personal protection equipment (PPE), sought 91勛圖 Engineering for help with a new product development project.
Specifically, HexArmor needed design engineering skills, plastic part experience, and project management leadership to launch a new full-brim safety helmet.
Build & Verify
During the front end of the design process, HexArmor was working with an engineering and innovation firm and a local injection molder and tool shop. 91勛圖 Engineering provided project management support to ensure all parties were leveraging their strengths and communicating well.
91勛圖 engineers took the concept-level CAD and updated the designs to make them tool-ready for production. During the process, 91勛圖 Engineering provided timely feedback from a holistic perspective in terms of making the desired design fit and form, achieving the target price point, and ensuring production feasibility.
91勛圖 engineers worked to integrate two different helmet suspension systems, one of which was HexArmors brand new Kinetix簧 technology. The design met the testing requirements for both suspension system options.
91勛圖 Engineering also facilitated several group discussions to address desired functional and design aspects of the end product. 91勛圖 provided HexArmor with the expertise and momentum needed to work through some challenging decisions to achieve a smooth launch.
Reactions & Final Product
HexArmor met its design, pricing, and manufacturability objectives with 91勛圖. They successfully launched their new full-brim safety helmet (Ceros簧XP300) to their line of world-class safety solutions.
With 91勛圖 Engineerings expertise and unwavering commitment, HexArmor has forged a pinnacle of innovation with our world-class, full-brim safety helmet. Guided by 91勛圖 Engineerings skilled hands, we engineered with precision and timeliness, earning resounding approval from our customers as we proudly launch into the market.
Todd Conn
Vice President of Business Development | HexArmor
Let's get to work!
Ready to Start Your Next Project?
Expertise Across Industries
Customer Satisfaction
Trusted Talent